AN INDUSTRY RESOURCE FOR THE IRON ORE PELLET VALUE CHAIN
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IOPTECHNOLOGY
IRON ORE
PELLETIZING
Process. Equipment. Quality.
Knowledge for the complete value chain.
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IRON ORE PELLETIZING

Equipment & technology.

Understand what each equipment category does—and the application information needed for a useful technical discussion.

Feed preparationMixing & dosingBallingScreening & feedingInduration & coolingProduct handling
01 / Feed preparation

Filters, feed bins and dosing systems

Establish a consistent basis for the material entering the pelletizing circuit.

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Separate preparation from dosing

Identify where the feed specification is established and which equipment is responsible for maintaining the required input conditions.

APPLICATION INPUTS

Feed source and variability; moisture reporting basis; sampling location; additive requirements.

02 / Mixing & dosing

Dosing equipment and mixers

Bring the feed, binder and required additives together before balling.

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Compare the mixing duty

Ask how feed variability, dosage control and the downstream balling requirement are represented in the proposed scope.

APPLICATION INPUTS

Recipe and dosage basis; mixing duty; water addition; material transfer and control interfaces.

03 / Balling

Pelletizing discs and balling drums

Understand the role of discs and drums in forming unfired pellets.

See the process stage →

Discs and drums

Both are balling equipment categories. Evaluate a proposal against ore testwork, required product, circuit configuration and the stated operating envelope.

APPLICATION INPUTS

Feed conditions; size distribution; recycle streams; available operating controls; green-pellet handling.

04 / Screening & feeding

Roller screens, feeders and distribution conveyors

Connect size separation with the material delivered to induration.

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Screens and feeders

Define whether the duty is size classification, material distribution or both. Record each outlet and the destination of off-size material.

APPLICATION INPUTS

Separation duty; feed variability; stream destinations; transfer interfaces; access and maintenance.

05 / Induration & cooling

Induration systems, burners, fans and coolers

Compare the complete process route, fuel system and operating case.

See the process stage →

Straight-grate and grate-kiln

Treat each as a complete process arrangement. Compare feed, product, fuels, utilities, emissions-control scope and evidence on a common basis.

APPLICATION INPUTS

Ore and product basis; fuel and utility scope; heat-recovery interfaces; emissions controls; acceptance conditions.

06 / Product handling

Conveyors, transfer systems, storage and load-out equipment

Follow the fired pellet from the plant to its intended ironmaking application.

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Transfers and load-out

Define each handover, access envelope, sampling point and downstream acceptance responsibility.

APPLICATION INPUTS

Sampling and acceptance points; handling interfaces; shipment records; receiving-plant requirements.

Start with the duty, then compare the offer.

This guide explains equipment categories. Suitability, performance and operating limits require project-specific engineering and testwork.

Use the project interface worksheet →

Detailed equipment guides

A common basis for comparing equipment offers

A useful comparison begins with the same material duty and ends with the same acceptance boundary. State new feed, recycle and peak flow separately. Define moisture basis, particle-size distribution, mechanical layout, operating range and utilities. If one proposal relies on upstream preparation that another includes, reconcile that difference before comparing prices.

Equipment groupPerformance evidenceLifecycle question
Filters, feeders and mixersRepresentative material trials, rate stability and measured additionsCan the plant maintain calibration and clean or service the equipment without disrupting the complete line?
Discs, drums and screensAccepted product, reject streams and full circuit balanceWhich wear items change process performance before mechanical failure?
Distribution conveyors and feedersFinal feed uniformity and degradation along the complete routeCan components be replaced within the available access and outage window?
Induration and coolingCommon feed envelope, product quality and complete utility boundaryWhich critical components and auxiliary systems govern plant availability?
Product handlingAccepted product and fines at defined transfer pointsIs the gain retained through storage and dispatch?

Request the conditions behind each reference. A reported result without ore properties, configuration, sampling basis and operating period is insufficient for a meaningful comparison. Use a weighted evaluation only after mandatory technical requirements have been met; a low price should not compensate mathematically for an unresolved process interface.

Understand the technical trade-offs